Composite Products Training – Fall 2016
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Composties training презентация
Содержание
- 1. Composties training
- 2. Semi-Permanent Releases
- 3. advanced simple A Complete Product Line A Complete Product Line
- 4. Paste Wax Easy to use to
- 5. Liquid release is easier to apply
- 6. Glass fibers or fabrics are run through
- 7. WB-2700 F23A/NC Water-based or solvent based offering
- 8. WB-2700 F23A/NC No Sealers needed No cure
- 9. Condition of the surface (plug, new
- 10. Cleaning and/or Stripping 1 1 CX-500 WCX
- 11. Mold Strippers & Cleaners WHY? Because
- 12. Mold Strippers & Cleaners Longest dwell time
- 13. Highest Gloss Sealer in the marketplace Easiest
- 14. AMS Mold Sealer Cures faster
- 15. XTR Sealer Application 32 Work in
- 16. ambient or higher Wipe-On (NO
- 17. The “Blue Towel” Technique NOTE
- 18. Semi-Permanents Best High Gloss Cosmetic product on
- 19. Always produces streak/haze free surface No buffing
- 20. Mold Touched-up after 1st part. Produced 43
- 21. Excellent ease of release Excellent in can
- 22. Suitable for everything! Urethane, epoxy, polyester, vinyl-ester,
- 23. Excellent for difficult applications – RTM, resin
- 24. Excellent cosmetics when needed No build-up Ease
- 25. Sensitive to atmosphere*
- 26. W-HS 100 % water-based Nothing sticks to
- 27. SMC/BMC EM-1212SF2 for all surfaces including steel
- 28. INTERNAL MOLD RELEASE ADDITIVES DCPD’s, Ortho, Iso,
- 29. For Polyester or DCPD Molding INT-DLP22E
- 30. INTERNAL MOLD RELEASE ADDITIVES – See our
- 31. Pultrusion - Internal Release INT-PUL24 INT-PUL34 Polyester
- 32. Pultrusion - Internal Release INT-1888LE INT-1857DC FOR EPOXY INT-1948MCH FOR POLYURETHANE NEW NEW
- 33. XTEND® Semi-Permanent Mold Release Research
- 34. Mold Releases & Process Aid Additives
Semi-Permanent Releases vs. Conventional Mold Release Reactive resin solutions Cross link and cure on the mold Forms
Слайд 1Mold Releases & Process Aid Additives
Mold Releases
and Process Aid Additives
Слайд 2
Semi-Permanent Releases vs.
Conventional Mold Release
Reactive resin solutions
Cross link and cure on the mold
Forms a chemical barrier
Thin, strong coatings
Release sits on the mold surface
Forms a physical barrier
Fills pores in the mold surface
Subject to transfer/buildup
MOLD
MOLD
Weak surface adhesion
Strong chemical bonds
Evaporation deposits a release film on the mold surface
Waxes, Polymerics, PVA
Release film cross-links on exposure to atmosphere or temperature, bonding to mold
Слайд 4Paste Wax
Easy to use to pick up with cloth
Easy to
apply
Easy to buff off
Polishes easily
High Gloss
Works well in all climates
Tested up to 40°C with no problems
Easy to buff off
Polishes easily
High Gloss
Works well in all climates
Tested up to 40°C with no problems
4.
PASTE-WIZ
88
Слайд 5 Liquid release is easier to apply than wax
MoldWiz® provides
some multiple release
Maintains high gloss on molds when buffed
Reduces buildup from waxing
Excellent for plugs and models (wood, etc)
Maintains high gloss on molds when buffed
Reduces buildup from waxing
Excellent for plugs and models (wood, etc)
MoldWiz® Polymeric Mold Release
F-57/NC
Слайд 6Glass fibers or fabrics are run through a resin bath and
then wrapped around a spinning mandrill
Filament Winding
Слайд 7WB-2700
F23A/NC
Water-based or solvent based offering
Releases epoxy, polyester, vinyl ester,
phenolic
Apply by spray or wipe
Super-slip
Very easy to use
Can be diluted
Apply by spray or wipe
Super-slip
Very easy to use
Can be diluted
Filament Winding
Press Molding & more
Слайд 8WB-2700
F23A/NC
No Sealers needed
No cure time needed – simply allow to dry
Filament
Winding
Press Molding & more
Press Molding & more
Слайд 9 Condition of the surface (plug, new mold, conditioned mold etc.)
Most
Release Preparation consists of 3 steps:
Requirements for the finished part (gloss, matte, etc.)
Process conditions (resin, cure times, process temperatures, etc.)
Variables are:
Cleaning
1
Sealing
2
Releasing
3
Semi-Permanent System
AMS
Слайд 10Cleaning and/or Stripping
1
1
CX-500
WCX OR CW-10NC
Stripper
General Purpose Cleaner
REMOVES SILICONE CONTAMINATION
REMOVES CONTAMINATION FROM
COMPOUNDING & POLISHES
REMOVES SEMI-PERMANENT RELEASE
Use two clean cotton cloths.
Use one cloth to wipe on with firm circular motion.
Use one to cloth to wipe off while still wet.
Repeat.
Tape test. Tape should stick.
Water should not bead.
Cleaning is THE MOST important step
Use a cotton cloth and liberally scrub WCX over mold
Wait 10-15 minutes
Wipe off residue of WCX with a clean cotton cloth.
Wash liberally with hot water.
Dry the mold.
Clean with CX-500
And / Or
Слайд 11Mold Strippers & Cleaners
WHY? Because mold cleaners do not remove
most compounds & polishes
Removes all compounds and polishes
Soaks on the surface
Water-based
Polishes create most streaking seen on molds
Provides more pulls
Long term streak free surface
Removes all compounds and polishes
Soaks on the surface
Water-based
Polishes create most streaking seen on molds
Provides more pulls
Long term streak free surface
AXEL WCX Mold Stripper
Слайд 12Mold Strippers & Cleaners
Longest dwell time
Allows operator to clean the mold
surface before the cleaner evaporates
More aggressive
More effective at removing residue
More aggressive
More effective at removing residue
AXEL CX-500 Mold Cleaner
Stripping and Cleaning is the most important steps in mold release preparation!
Слайд 13Highest Gloss Sealer in the marketplace
Easiest to use
Streaks are easily removed
Compatible
with almost all mold surfaces, substrates
A true sealer
A true sealer
AXEL XTEND AMS Mold Sealer
Слайд 14AMS
Mold Sealer
Cures faster
Superior chemical resistance
Easier to apply than competition
The
Competition
Слайд 15XTR Sealer Application
32
Work in small areas (0,25-0,5 meters square)
Wipe-on
a wet coat with a paper towel or 100% cotton
Wait approximately 3-15 seconds
(until it begins to evaporate)
Polish with a cotton cloth by the Wipe, Flip, Wave method.
Wipe one time in a circle from the outside to the inside of the wet area.
Flip the cotton cloth
Now using a wrist motion wave (buff) the mold from the outside in.
Wait approximately 3-15 seconds
(until it begins to evaporate)
Polish with a cotton cloth by the Wipe, Flip, Wave method.
Wipe one time in a circle from the outside to the inside of the wet area.
Flip the cotton cloth
Now using a wrist motion wave (buff) the mold from the outside in.
AXEL XTEND AMS Sealer Application
Слайд 16
ambient
or higher
Wipe-On
(NO polishing)
ambient
Wipe-On
Wipe-Off
For Gel-Coated or High Gloss Parts
Release for Gel Coated
or High Gloss Parts
818+
838
Fastest application
Mold must be clean
Proper application technique
No pre-release; fish eye
or orange peel
Self cleaning
Tolerant of poor application style
Easy to polish
Highest performance
NONE
3
3
Слайд 17
The “Blue Towel” Technique
NOTE : Different brands of semi-perms
apply with different
methods !
DISPOSE OF TOWEL AFTER EACH USE
DISPOSE OF TOWEL AFTER EACH USE
Fold two towels in quarters
Wet with release
Squeeze
READY
28.
Слайд 18Semi-Permanents
Best High Gloss Cosmetic product on the market now –XTEND 838
-XTEND 818+
Best High Slip B-side type release on the market – XTEND 1140HS
Mature system including water-based strippers. cleaners – AXEL’s WCX – and internal release agents
Best High Slip B-side type release on the market – XTEND 1140HS
Mature system including water-based strippers. cleaners – AXEL’s WCX – and internal release agents
Tub mold at Kohler BC
Слайд 19Always produces streak/haze free surface
No buffing necessary
Excellent for minimizing pre-release
Quickest application
of any semi-permanent
Highest measured gloss in the industry
Highest measured gloss in the industry
AXEL XTEND 818+
Слайд 20Mold Touched-up after 1st part.
Produced 43 parts w/o touch up after
1st part
Excellent gloss retention (highest available)
No styrene/monomer haze!
Excellent gloss retention (highest available)
No styrene/monomer haze!
1m x 1m shower stall
AXEL XTEND 818+
Слайд 21Excellent ease of release
Excellent in can stability
Compatible with other release systems
AXEL
XTEND 818+
Слайд 22Suitable for everything!
Urethane, epoxy, polyester, vinyl-ester, gel-coats.
Works well at ambient and
on heated molds
Not cosmetic unless sprayed
Tested successfully between 65°F and 310°F
Not cosmetic unless sprayed
Tested successfully between 65°F and 310°F
AXEL XTEND 19RSS
Слайд 23Excellent for difficult applications – RTM, resin only, etc.
B Side Offset
to Frekote 700-NC, Chemlease R&B,41-90, etc. Zyvax Flex Z 4, 5, & 6
AXEL XTEND 1140HS
Слайд 24Excellent cosmetics when needed
No build-up
Ease of release is best of all
AXEL High Slip B-side type release agents.
Excellent longevity
Suitable for gel coats
Excellent longevity
Suitable for gel coats
AXEL XTEND 1140HS
Слайд 25
Sensitive to atmosphere*
Keep sealed
Never dilute
Do not
return material to can
Purchase smaller unit sizes
Rotate stock
Use appropriate dispensers
- clean, do not “top-up”
Use appropriate application method
Consider desiccant driers
Purchase smaller unit sizes
Rotate stock
Use appropriate dispensers
- clean, do not “top-up”
Use appropriate application method
Consider desiccant driers
*solvent-based products
Proper Handling and Use
Solvent-based Semi-Permanent Release
Слайд 26W-HS
100 % water-based
Nothing sticks to super-slip
Use on mold flanges
Use on mold
edges
Use on gates
Wipe on/Let dry
Use on gates
Wipe on/Let dry
Water-based High Slip
Слайд 27SMC/BMC
EM-1212SF2 for all surfaces including steel
JB-5 for chrome – lowest cost,
least build-up
Polymeric releases
Easy to use water-bases
Polymeric releases
Easy to use water-bases
Слайд 28INTERNAL MOLD RELEASE ADDITIVES
DCPD’s, Ortho, Iso, V.E., resin blends
Excellent for reducing
scumming
Improved ease of release
Ideally suited for today’s low cost, difficult to process DCPD resins and DCPD blends.
Typically dosed at 1% by weight to the neat resin
Improved ease of release
Ideally suited for today’s low cost, difficult to process DCPD resins and DCPD blends.
Typically dosed at 1% by weight to the neat resin
AXEL INT-DLP22E
Слайд 29For Polyester or DCPD Molding
INT-DLP22E
DCPD resin - no gel coat
Excellent release
from core/mandrel
Paintable
Paintable
Case History
Слайд 30INTERNAL MOLD RELEASE ADDITIVES – See our brochure
Also have a full
line of internals for
Epoxies
Urethanes
Phenolics
Epoxies
Urethanes
Phenolics
AXEL INTERNALS
Слайд 31Pultrusion - Internal Release
INT-PUL24
INT-PUL34
Polyester or vinyl ester pultrusion
Especially for highly filled
resins
Recommended for high ATH loading
Recommended for high ATH loading
Слайд 33
XTEND® Semi-Permanent Mold Release
Research & Development at AXEL
New lubricants for pultrusion
– lower cost, higher performance.
Water-based mould sealer
Many more developments…
Water-based mould sealer
Many more developments…
Слайд 34Mold Releases & Process Aid Additives
Mold Releases
and Process Aid Additives
A system approach to success with Mold Release
