and Process Aid Additives
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Process aid additives for thermoplastics презентация
Содержание
- 1. Process aid additives for thermoplastics
- 2. Our Products Trade Names
- 3. MoldWiz® Process Aid Additives for Thermoplastics
- 4. Process Aid Additives
- 5. Process Aid Additives Release
- 6. The Value
- 7. Improved Surface Luster On Molded Part
- 8. Better Flow
- 9. RANDOM PP Better Flow At Lower Temperature Reduced Heat History
- 10. RANDOM PP Reduced Cycle Time
- 11. Dispersion / Flow Improvement
- 12. Output Under Constant Power 75% Pigment
- 13. Key Products PROCESS AID ADDITIVES
- 14. INT-33LCA FLOW & RELEASE Thin
- 15. REDUCED COEFFICIENT OF FRICTION Safe for Food Contact TPO, PP, PE INT-33LCA
- 16. Brighter Color at Lower Loading
- 17. INT-35PRC Good Release No Tackiness On Part TPE
- 18. FILL & RELEASE TPU TPE Crystal PS
- 19. NYLON all grades including glass filled Improved
- 20. INT-38HM
- 21. INT-PA33FRK Improved Flow - hard to fill
- 22. INT-PA33FRK Nylon Cable Ties Productivity Gains Physical
- 23. INT-66PV Use More Regrind, Less
- 24. PC/ABS BLENDS Elimination of External Mold
- 25. CONTROL A PCB Electrode records the ejection
- 26. PROCESS AID ADDITIVES New Developments
- 27. INT-701TPD Automotive TPO Scratch & Mar Reduction Also Aids Flow & Release
- 28. INT-701TPD Improved Flow - deep draw hard
- 29. INT-701TPD PP Storage Containers Productivity Gains Estimated
- 30. INT-35CPD INT-41TPD 4000 1/s
- 31. www.axelplastics.com
Our Products Trade Names
Слайд 4Process Aid Additives
available in:
powder, pellet, liquid
Proprietary formulations manufactured in
the USA
100% active – no binders or fillers
Слайд 5Process Aid Additives
Release
Flow
Scratch & Mar Reduction
Dispersion
Coefficient
of Friction
Unique Formulations Focused On:
Слайд 6 The Value of MoldWiz® Additives
Rheology &
Processing
Higher MFI
Better Flow / Cavity Fill
Improved Wetting /Dispersion (filler & color)
Greater Through-put
Faster Cycles
Слайд 7 Improved Surface Luster On Molded Part
Elimination of Flow Lines
Elimination of Hair-Line Stress Cracks
Stronger Weld Line
Easy Mold Release
Clean Parts (paintable, bondable)
Stronger Weld Line
Easy Mold Release
Clean Parts (paintable, bondable)
Additional Values of MoldWiz® Additives
Molding
Слайд 14INT-33LCA
FLOW & RELEASE
Thin Walled Parts
Large Mold Cavities
Better Flow
Better Release
TPO, PP,
PE
Слайд 16 Brighter Color at Lower Loading
No Swirl Marks
No “Plate-Out”
on Molds
DISPERSION OF COLOR
PP, PE
INT-33LCA
Слайд 18FILL & RELEASE
TPU
TPE
Crystal PS
TPR
Clean Release
NO Printing or Bonding Problems
NO Impact
On Clarity
INT-34DLK
Слайд 19NYLON
all grades
including glass filled
Improved Flow
Lower Torque
Consistent Torque
Easy Release
INT-38HM
Слайд 21INT-PA33FRK
Improved Flow - hard to fill
Reduction in heat to eliminate discoloration
Maintain/Improve
whiteness
Improve physical properties in use
Other Achievements
Reduced cycle time / Increased production
Energy savings
Improve physical properties in use
Other Achievements
Reduced cycle time / Increased production
Energy savings
Goals
Nylon Cable Ties
BASF 121SPF/Nylon 6/6
Слайд 22INT-PA33FRK
Nylon Cable Ties
Productivity Gains
Physical Property Gains
*based on optimizing equipment at start
of trial
Слайд 23INT-66PV
Use More Regrind, Less Virgin Resin
Better Incorporation of Additives
Less Buildup
on Molds
Easier Release, NO Part Deformation
Easier Release, NO Part Deformation
IMPROVED PROCESSING
PVC
Foamed PVC
Слайд 24PC/ABS BLENDS
Elimination of External Mold Release
NO Fogging of Clear Resin
NO
Contamination from Release Spray
NO Cracking or Deformation from Poor Release
NO Cracking or Deformation from Poor Release
Better Flow/Lower Heat History
POLYCARBONATE
INT-33UDS
24.
Слайд 25CONTROL
A PCB Electrode records the ejection force
The electrode is attached to
an Ejector Plate
Data captured at 1000 times per second
Peak Value recorded with DAQ Software
Each experiment molds 25 parts
Data captured at 1000 times per second
Peak Value recorded with DAQ Software
Each experiment molds 25 parts
Quantifying Release in Recycled PC/ABS
w/ 0.3% INT-33UDS
11.36%
Less Force
Required
Lbs. of Force
shaded bars indicate statistical deviation
Слайд 28INT-701TPD
Improved Flow - deep draw hard to fill
Reduction in heat to
eliminate resin burning (yellowing)
Maintain clarity of PP resin
Maintain physical properties
Other Achievements
Reduced cycle time / Energy savings
Scratch and Mar (in stacking and unstacking)
Release
Maintain clarity of PP resin
Maintain physical properties
Other Achievements
Reduced cycle time / Energy savings
Scratch and Mar (in stacking and unstacking)
Release
Goals
PP Storage Containers
Слайд 29INT-701TPD
PP Storage Containers
Productivity Gains
Estimated Savings/ Part at Machine Hour Rate of
$100/hr.
Also…Energy Savings
Слайд 30
INT-35CPD
INT-41TPD
4000 1/s
6000 1/s
9000 1/s
* HDPE:7.45g/10 minutes
HDPE* with 0.5% loading of
Impact on
Viscosity/Flow in HDPE
INT-41TPD
