Production planning презентация

It utilizes the resource allocation of activities of employees, materials and production capacity, in order to serve different customers

It is a plan for the future production, in which the facilities needed are determined and arranged

planning can be combined with production control
or integrated into enterprise resource planning 

called the planning horizon. It can comprise the following activities:

Determination of the required product mix and factory load to satisfy customers needs.
Matching the required level of production to the existing resources.
Scheduling and choosing the actual work to be started in the manufacturing facility
Setting up and delivering production orders to production facilities

the future when preparing a strategic plan. Many commercial companies use a five-year planning horizon, however a general Planning horizon is around one year.

In manufacturing, a planning horizon is a future time period during which departments that support production will plan production work and determine material requirements

orders

Provide

Should take into account

resource availability

knowledge of future demand

processes to be followed in producing a particular manufacturing lot.

Missing part

Material requiared

Manufacturing operations and sequances

Preparation for control

Cost of the product

Scrap factors

Lot sizes

for effective control

Decentralised despatching:
All orders are ussued to the foreman or dispatch clerk of the department. Makes control more complicated.

of production control procedure, which regulates the progress of materials and part through the production process.

requisite quality or not.

planning:
Deamnd forecast and capacity planning

Long – range planning:
Facility planning, capital investment, location planning

Production planning is done at three different time dependent levels

after schedules are established. This objective can be approached if the amount of work scheduled for the factory or department is equal or slightly greater than the production cycle.
Follow-up – When jobs are started and completed on schedule, there should be very little concern about the meeting of commitments.
Re-planning – Often required in manufacturing. Changes in market conditions, manufacturing methods, etc. affecting the plant will often indicate that a new manufacturing plan is required.

Challenges for planning

trends in demand for manufactured products.
Sales Order – It is a rewrite of the customer order specifying what has been purchased (product, quantity and authorizing shipment of the goods to the customer).
Standard Process Sheet – It is prepared by process engineering group or process owner and it is the source of basic data which may include type of machine to be used, time required for processing, etc. (keep an eye on preventive maintenance and breakdowns)
Load Charts – These charts are prepared for each workstation or machine in the plant or may be for groups of machines or departments.
Project Planning Method – The product to be produced are manufactured in quantities and their total processing time can be measured.

attempted to enter the then-flourishing “new-age beverages” market with its clear, caffeine-free Crystal Pepsi. The company promoted the product as a healthy and pure diet beverage. Its $40 million advertising campaign included permission to use Van Halen’s hit song Right Now in TV advertisements.
Reason:Not only were consumers not convinced by Pepsi’s health angle, but many cola-drinkers expected a darker beverage. Also hurting Crystal Pepsi’s popularity: to many consumers it tasted just like original Pepsi.