MAN Diesel PrimeServ Academy Hydraulic Power Supply, HPS презентация

Содержание

< > 2) Filter Unit 3) Startup Pumps 4) Engine Driven Pumps Drive System Pump Principle 5) Valve Block 1) System Hydraulic Power Supply

Слайд 1 MAN Diesel PrimeServ Academy Hydraulic Power Supply, HPS
< >


Слайд 2< >


2) Filter Unit
3) Startup Pumps
4) Engine Driven Pumps
Drive System
Pump

Principle

5) Valve Block

1) System


Hydraulic Power Supply


Слайд 3Lubricating and Cooling Oil System
< >

Connection to hydraulic system
50 μ filter


Слайд 4Hydraulic Power Supply - HPS
< >
Supply line from cooler and 50

μ filter

6 μ

25 μ

Bearings and piston cooling

Contamination of hydraulic oil must not exceed:
ISO 4406: 16/13
or
NAS Code: 7

In 100 ml oil sample the number of particles with the size should be within the range.
16: 32,000 ≤ 6μm ≤ 64,000
13: 4,000 ≤ 14 μm ≤ 8,000


Слайд 5Separate Hydraulic System
< >


Слайд 6Separate Hydraulic System
< >


Слайд 7Filter Unit, Schematic
< >
Old plants = 10 µm
New plants =

6 µm

25 µ


Слайд 8HPS Components Filter and pumps
Auto Filter
Backup Filter
Electrically driven Hydraulic start-up pumps

Mechanically

driven Hydraulic pumps

Слайд 9HPS Components Filter and pumps

Start-up pumps
High pressure pumps
Drain pipe


System oil
High pressure pipes

Filter unit


Слайд 10Filter
< >
Single filter cartridge


Слайд 11Filter Cartridges
< >
10 µm filter cartridge:
08/06 = production month/year
1340006 =

filter cartridge ID
25 = manufacturer's filter mesh code

6 µm filter cartridge:
09/06 = production month/year
1341446 = filter cartridge ID
Sintered filter material


Слайд 12Automatic Filter
< >
Filtering process
Back flushing process


Слайд 13Automatic Filter, Type 6.64
< >


Слайд 14Backflushing Line to Lube Oil Tank
< >





Слайд 15Start up Pumps, fixed
< >
Safety valve setting
175 bar


Слайд 16Electric motor
Pump
Inlet
Drain
Pressure relief valve,
setpoint 175 bar





Pump drain
HPS Components, Start-up Pumps

Drain
Drain
Outlet


Outlet


Слайд 17HPS Components, Start-up Pumps

Pressure relief valve set point 175 / 225

bar

Electric motor

Outlet

Inlet

Pump drain

Valve

Pump


Слайд 18Electrically Driven Start-up Pumps
< >


Слайд 19Engine Driven Pumps
< >


Слайд 20Axial Piston Pump – Bosch Rexroth

< >
Axial Piston Pump –

A4VSO xxx HS3xxx…. (Bosch-Rexroth)

Слайд 21Axial Piston Pump – Rotating Parts
< >
Suction side
Pressure side
Pistons


Слайд 22Swash Plate Principle
< >
Ahead
Astern


Слайд 23Axial Piston Pump
< >
Pump sizes:
125 ccm/rev - 3 pumps
180 ccm/rev -

3 pumps
250 ccm/rev - 3 pumps
355 ccm/rev - 3 pumps
500 ccm/rev - 3 to 5 pumps

Слайд 24
210 Bar ? 300 Bar

Working pressure increased from 210 bar to

300 bar resulting in:
HPS:
Necessary pump size reduced from 355 cc to 250 cc.
Only 3 pumps needed.
Same pipe and hose dimensions.


This is because of the relation between Q’ (flow) and pressure (p) shown by the equation:
P=Q’x p, where P is the power generated by the pump, the power consumption is the same; therefore a higher pressure will result in a lower flow



Design features for K+S80ME-C9, K98ME-C7


Слайд 257S50ME-C Hydraulic Power Supply
Accumulator
Gear Box
Safety and accumulator block
Three engine driven axial

piston pumps with flow controlled by ECS
Generates hydraulic oil pressure up to 250 bar

Redundancy:
The engine can operate on two pumps



Слайд 267S50ME-C Gear Box for HPS
Output wheel ………………
Intermediate wheel……………….
Connections wheel……………
Gearwheel

on crankshaft…
Two rows of gears, one is spare.
Spacer………..

Gear ratio - 12:1

< >







Слайд 27Pump Drive and Moment Compensator
< >


Слайд 28Pump Drive
< >


Слайд 29Pump Shaft Principle
< >
Pump end
Gear end
High friction disc


Слайд 30Hydraulic Power Supply 7S60ME-C
< >


Слайд 31Comfortable platform height around HPS
Easy access to Chain Tightener

Access to Chain

Tightener

Слайд 32Access to Hydraulic Power Supply



Слайд 33< >
Design of Hydraulic Power Supply


Слайд 34Hydraulic Power Supply
< >


Слайд 3512K98ME Engine driven Hydraulic Power Supply


Слайд 3610-12K98ME/ME-C
< >
5 x 500 ccm pumps
Aft side
Fore side


Слайд 37Engine Driven Pumps
< >
P1
P2

1204


Слайд 38Engine Driven Pumps
< >
Automatic mode:
The pressure set point is depending on

the engine load.
The pumps have two running modes, 1 in pressure control mode [Ctrl] (selected via the MOP screen), 2 in follow mode [Folw].
The [Ctrl] pump is running 50% and compensates immediately for deviations between actual pressure and set point. Over time the [Folw] pumps will take over the compensation while the [Ctrl] pump goes back to 50 %.
In case the pressure controlling pump faces a failure, one of the other pumps will take over pressure control.

Manual mode:
The pressure set point is set by the operator


Слайд 39Engine Driven Pumps - Summary
< >
Pump No. 1 is controlled by

ACU 1, pump 2 by ACU 2, and pump 3 by ACU 3.

Pump Nos. 4 and 5 are controlled by a binary signal, either max capacity AHEAD or ASTERN. No. 4 is controlled from ECU A, and No. 5 from ECU B.

In case of control failure of a pump, the swash plate will be forced to maximum capacity in AHEAD direction.

Pump Nos. 1, 2, and 3 have their own sensor for system pressure, connected to their controlling ACU

All pumps have sensors for suction pressure. If the pressure is to low, or all sensors are failing, a SHUT DOWN will be activated.


Слайд 40Leak Detection
< >
Alarm level
Shut down level



Слайд 41Leak Detection
< >
Box for hydraulic pumps
Drainpipe
Sensor LS 1235 & LS 1236,

”vibrating fork” type.
LS 1235 = Alarm LS 1236 = Cancelable Shut Down

Слайд 42Leak Connections
< >


Слайд 43Pump Drive with Accumulator Block
Located on aft end of the engine

(7S50ME-C).

7S50ME-C


Слайд 44Sensors for Suction Pressure
< >


Слайд 45Engine Driven Pumps, Nordic Brasilia – 6S70ME-C
< >


Слайд 4612K98ME, Different Mark Versions
ME-Mark 3

ME-Mark 2

ME-Mark 1

ME-Mark 4


Слайд 4712K98ME, ME-Mark 4
Safety blocks mounted on base plates
Accumulator blocks mounted

on HPS

Frame for shielding

Flared high pressure pipes

Start-up pumps with pipes

Shielding for start-up pumps



Слайд 4812K98ME Mark 4, Complete HPS with Accumulator Blocks

Gearbox unchanged
Hoses from pumps

to accumulator blocks
Pumps turned for easy piping and mounting of low pressure pipe
Improved access of valves
Common drain pipe on both sides of HPS
Drain valve on low pressure pipes


Слайд 49Galleries and Shielding


Слайд 5012K98ME ME-Mark 4
Inclined floor plates inside HPS with rubber matting


Слайд 51HPS Unit complete

HPS unit ready for installation on the engine.


Слайд 5212K98ME, ME-Mark 4

New H.P connection between acc.block and safety block based

on service experience




Слайд 53Pumps and Valve Block, K98ME/-C – Mark 3
< >
Modulated valve block

Divided into

fore and aft section



Pump mounted N2_Accumulator
(Pump depent)

Слайд 54Valve Block
< >
1233
1201-1,2,3
311
310
315
250 bar
230 bar
To hydraulic cylinder unit (HCU)
Safety system

for leaking high pressure inner pipe

LPS From filter unit

311 Safety valve.
(10 – 12 cyl. 90 – 98 bore have 2 valves, one on each valve block)

P2 pressure
from pumps

Oil Sample Point, 340


Слайд 55Valve Block K98ME/-C, Mark 3
< >
Modulated valve block

Top mounted Fore section





Top

mounted Aft section

Слайд 56Valve Block, Fore Section, Mark 3
< >


Adaption flange
(Engine depent)

Primary block,
(Basic

for all engines 60-98ME/-C)

Inlet block
(Pump-depent: 2 or 3 ports)


Слайд 57Valve Block, Aft Section, Mark 3
< >


Adaption flange
(Engine depent)

Slave block, (Basic

for all
engines with middle chain
drive 80-98ME/-C)
Inlet block
(Pump-depent: 2 or 3 ports)


Обратная связь

Если не удалось найти и скачать презентацию, Вы можете заказать его на нашем сайте. Мы постараемся найти нужный Вам материал и отправим по электронной почте. Не стесняйтесь обращаться к нам, если у вас возникли вопросы или пожелания:

Email: Нажмите что бы посмотреть 

Что такое ThePresentation.ru?

Это сайт презентаций, докладов, проектов, шаблонов в формате PowerPoint. Мы помогаем школьникам, студентам, учителям, преподавателям хранить и обмениваться учебными материалами с другими пользователями.


Для правообладателей

Яндекс.Метрика