Krauss-Maffei Pusher Centrifuges презентация

© ANDRITZ 2011 Table of Contents Process data and applications Layout Process basics of pusher centrifuges Double filtration technology Process features Mechanical features Controls References Optional Features

Слайд 1Krauss-Maffei Pusher Centrifuges SZ
Continuous Separation


Слайд 2© ANDRITZ 2011
Table of Contents
Process data and applications
Layout
Process basics of pusher

centrifuges
Double filtration technology
Process features
Mechanical features
Controls
References
Optional Features

Слайд 3© ANDRITZ 2011
Process Data & Applications
Processing Parameters:
Average Particle Size: 80 - 2000

µm
Feed Solids Concentration: > 20 % wt (crystalline products)
Solids Throughput: up to 150 t/h
Basket Diameter: 250 mm – 1250 mm
Solids Recovery: up to 99 % wt

Applications:
Bulk Chemicals (Soda applications, NaCl etc.)
Agro Chemicals (KCl, Ammonium sulphate, Urea etc.)
Platics/ related (ABS, POM, Adipic acid etc.)
Foodstuff/ related (Sodium hydrogene carbonate, Phosphoric acid etc.)

Слайд 4© ANDRITZ 2011
Exchangeable solids discharge
Layout: Process side overview
Filtrate outlet with separation

of liquids

Slurry inlet (feed pipe)

Flanged solids outlet

Cake wash and basket rinsing pipe

Process housing with inspection covers

Utility connections all on front side


Слайд 5© ANDRITZ 2011
Layout: Drive Side Overview
Pusher motor with pump
Main motor
Dampers
Base frame

serves as oil reservoir

Oil cooler

Bearing block (cartridge design)

Main shaft and pusher shaft sealing

Terminal box


Слайд 6© ANDRITZ 2011
Cross Section Pusher Centrifuge
Basket second stage
Basket first stage
Pusher plate
Feed

system

Hollow shaft

Pusher shaft

Pusher control system


Слайд 7© ANDRITZ 2011
Process Basics Pusher Centrifuge
Feeding, distribution & main dewatering
Discharge
Washing
Intermediate
dewatering
Final
dewatering
Additives
Wash liquid
Solids
Filtrate


Слайд 8Double Filtration Technology
Traditional Main Filtration steps
pusher plate
process
suspension is fed continuously
moves

backward

The solids are retained on the screen

rear position

loose suspension slides backward

moves forward

Loose suspension becomes compressed

moves forward

Solids become pushable and pushes
the cake to the front

forward position

feed zone is flooded up to the cake surface

moves backward

a portion of the newly created cake
slides backward

© ANDRITZ 2011


Слайд 9© ANDRITZ 2011
Process Features
Process Housing
Features:
Removable inspection cover
Large door to process area
Feed

pipe through top of housing
Door hinge on SZ 630 and larger size
Tangential Inspection covers for easy basket shell inspection
User benefits:
Best access to process area
Easy maintenance without removal of connections and heavy parts

Слайд 10© ANDRITZ 2011
Process Features
Bolt distributor with acceleration cone
Feed impeller with
acceleration cone
Slurry Feed

System
Features:
Gentle product acceleration
High filtration rate
Homogeneous product distribution leads to smooth operation
User benefits:
High product quality
Reduced maintenance costs
High availability

Слайд 11© ANDRITZ 2011
Process Features
Slot Screen
Features:
Low profile screen
Basket with tapered drain holes
Only

one or two sections per basket
More free filtration area (open area)
User benefits:
Low solids attrition
Easy installation
Reduced sediments between basket and screen
Easy cleaning of basket exterior
Reduced down time of machine
Accurate distance between wear ring and screen

Standard design welded screen

Milled slot screen (alternative)


Слайд 12© ANDRITZ 2011
Process Features
Wear Rings
Features:
Exchangeable wear rings
Accurately manufactured slot to screen
User

benefits:
Reduction of solids lost with filtrate
Reduction of consumables to a minimum

Standard design wear ring

Wiper segments (alternative)


Слайд 13© ANDRITZ 2011
Mechanical Features
Housing Sealing
Features:
Simple and contact free sealing of process

area( absolute no product contamination)
Standard water free design
Water design alternative available
Gas tight alternative available

User benefits:
Safe operation
Maintenance friendly

Sealing gas
connection (air)


Слайд 14© ANDRITZ 2011
Mechanical Features
Pusher Shaft Sealing
Features:
Multiple seal rings
Leakage control device
User benefits:
No

possibility of cross -contamination product / lubricants
Safe operation
Simple check of sealing condition

stroke
length


Слайд 15© ANDRITZ 2011
Mechanical Features
Cartridge
Features:
No disconnecting of process piping during maintenance
Maintenance possible

in a workshop
Replacement against spare cartridge possible
User benefits:
High availability
Reduced maintenance costs

Слайд 16© ANDRITZ 2011
References
80 years of experience
3.500 pusher centrifuges world wide
Pusher centrifuges

including pre-thickening systems
Test and rental units available

Krauss-Maffei SZ 1250 – largest pusher in the world


Слайд 17ANDRITZ KMPT GmbH
Industriestrasse 1-3
D-85256 Vierkirchen
Phone: +49 8139 80 299 0
kmpt@andritz.com
www.kmpt.com


Слайд 18© ANDRITZ 2011
Foundation Alternatives
Set up on rubber pads
Set up on concrete

or steel foundation block

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