Techni Waterjet презентация

КОРПОРАЦИЯ

TECHNI

WATERJET

Канзас
США

Германия
Европа

Виктория
Австралия

Таиланд
Азия

Компания TECHNI Waterjet, основанная в 1989 году, является одной из старейших и самых опытных в мире компаний, производящих станки гидроабразивной резки. За 28 лет мы установили более 1000 машин.TECHNI предлагает станки гидроабразивной резки высочайшего качества по разумной цене. is

Балтийская промышленная компания
Россия

action of surface processes such as water that remove soil, rock, or dissolved material.

Waterjet Cutting is essentially erosion, but the very high pressure of the water extremely accelerate the process.

Being basically a simulation of this natural process the big advantage is to cut material without interfering with its inherent structure, as there is
no heat-affected zone.

In addition, to be able to cut any type of material, garnet is mixed up with the water.

ВОДА

GARNET

WATERJET PROCESS IS SIMPLE & CLEAN, IT REQUIRES ONLY WATER AND GARNET

when cutting thick sections
Fume when cutting in air
Arc glare when cutting in air
Высокая стоимость расходных материалов
Wider kerf

Высокая стоимость
Высокие эксплуатационные расходы
Толщина резки <20мм
Restricted beam stability
Высокий расход газа
Низкий КПД

Быстрая, но не точная

Точная, но есть ограничения по толщине

Гидроабразивная резка

Cuts a wide range of materials
Very high cutting thickness
No structural distorsion
No fumes generated
Safer environment
Seamless setup and programming

Универсальная и высокоточная

you’ll be prevented from highly dangerous, unexpected failures.
Процесс гидроабразивной резки не вызывает вредных паров, вызванных сжиганием газового топлива.

СРАВНЕНИЕ КАЧЕСТВА РЕЗКИ

Плазма

Лазер

Гидроабразивная резка

ТОЧНОСТЬЮ

Лучшая структурная целостность по сравнению с лазером и плазмой.Waterjet doesn’t generate mechanical stresses, whereas Laser machined pieces are affected by heat-distortion.

Исключительное качество
Waterjets offer pristine cut quality and beautiful square edges while with Laser Machines you will likely get some dross and pierce spatter on stainless steel.

THE MOST FLEXIBLE CNC CUTTING MACHINES

ГИДРОАБРАЗИВНОЙ РЕЗКИ

Мрамор

Стекло

Металл

Гранит

Алюминий

Медь

of only 3 Waterjet Companies in the World which develops the Complete System in-house.

Насос с электрическим сервоприводом

5-ти осевая режущая голова

ЧПУ X-Y Стол

Улучшенная система диагностики

Бак подачи абразива

Утилизация отходов

под определенные запросы конечного пользователя

Разный размер Одинаковая точность

bevelled parts up to 60 degrees, while offering the accuracy to also eliminate taper.
Complete part terrain mapping makes it able to adjust it’s stand off while cutting.

PAC60 – BEVEL CUTTING HEAD

PAC60

5 AXIS

Continuous
Rotation

Tolerances
±0.1 degrees

Pump) incorporates core “direct servo” technology that was first applied by NASA for the Space Shuttle Program.
Old-fashioned hydraulic cylinders are replaced with highly compact, efficient and reliable Servo Linear Actuators.

NXT

QUANTUM

80%
Power
Reduction

80% power reduction
50% smaller footprint
75% less cooling water
68dBA silent operation

on the user-friendly HMI

pump is a revolutionary concept in waterjet cutting. The ESP incorporates a servo motor directly enveloping a high load, precision ball screw.
The ball screw directly houses the ceramic plungers, which reciprocate back and forth to create the pumping action, in much the same way as a hydraulic cylinder works on an intensifier waterjet pump.
The infinite control of the servo motor and precision of the ball screw, enable extremely accurate control over the output pressure and volume of the water displaced.

Eliminates pressure spikes when deadheading
Only ever uses the power required for the cutting process

Electric Servo Pump?
The existing technology have considerable limitations.

INTENSIFIER PUMP

DIRECT DRIVE PUMP

Typically smaller, quieter and more efficient than intensifiers.
LIMITATIONS:
Cannot dead-head, and must dump the water over a relief valve to drain whenever the pump is on.
As a result, it is not practical to run multiple heads or varying orifices, as the unused water and energy is wasted.
Direct Drive pumps are not suitable for running varying pressures, and are less reliable than intensifier pumps due to their high plunger piston speeds.

Capable of delivering high operating pressures and can be “dead-headed” by holding pressure without any water being displaced.
LIMITATIONS:
Dead-heading without power reduction results in unwanted pressure spikes of up to 10% of the operating pressure, which is harmful to components and causes failure in high pressure piping and fittings.
Intensifier pumps are typically very inefficient, large and noisy.

uses the power required for the cutting process.

Duty Cycle

Efficiency

INCREASING EFFICIENCY GAINS ACHIEVED WITH THE QUANTUM NXT™

На 60% эффективнее

performance that can only be provided with its inherently superior resistance to wear.
360° abrasive inlet rotation, makes it capable to align with any abrasive tube location.

Perfect
Alignment

Diamond
Inside

possible, and with a repeatable high precision